Industrial Chiller

Reynold India Pvt. Ltd. is India's largest manufacturer of Process Industrial Chillers, having exports to over 60 countries around the world, including the EU & US. 

Our Product range includes advanced Screw Chillers, versatile Scroll Chillers, rugged Reciprocating Chillers as well as Customized Chillers, precisely designed and made as per the peculiar process cooling applications, some of them being Brine Chillers, Industrial Chillers, Oil Chillers, Gas liquefaction Chillers, Batching Chillers, Air Chiller, Air Cooled Chiller, Cascade Chillers, Water Cooled Chiller, Hazardous area Chillers etc.

An industrial water chiller works through a series of essential components, which include compressor, condenser, expansion valve, and evaporator

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Air-cooled chillers

Air-cooled chillers are cooling systems that use air as the cooling medium instead of water. They are commonly used in buildings and industrial applications where water is not readily available or where water-based cooling systems are not practical.

Here are some bullet points about air-cooled chillers:

Air-cooled chillers use fans to circulate air over the heat exchange coils, which removes heat from the refrigerant and transfers it to the air.

• They typically have lower installation costs than water-cooled chillers, as they do not require a separate cooling tower or water supply.
• Air-cooled chillers have lower maintenance costs than water-cooled chillers, as they do not require regular cleaning and maintenance of the cooling tower.
• They have higher energy consumption compared to water-cooled chillers, as air is a less efficient heat transfer medium than water.
• Air-cooled chiller is suitable for small to medium-sized cooling loads, while water-cooled chiller is more suitable for large cooling loads.
• They are available in both scroll and screw compressor designs, with scroll compressors typically used in smaller chillers and screw compressors used in larger chillers.
• Air-cooled chillers are typically installed outdoors, as they require a large amount of airflow to remove the heat generated by the cooling process.
• They have a higher noise level than water-cooled chillers, as the fans generate significant noise during operation.
• Air-cooled chillers can be used for a variety of applications, including comfort cooling, process cooling, and data center cooling.

The Cost-Effective Alternative to Water-Cooled Chillers

When it comes to industrial cooling systems, water-cooled chillers have long been the go-to choice. However, as technology advances and the demand for cost-effective and energy-efficient solutions increases, air-cooled chillers have emerged as a viable alternative. In this article, we’ll take a closer look at air-cooled chillers and how they compare to their water-cooled counterparts.

What are Air-Cooled Chillers?

Air-cooled chillers are cooling systems that use air as the cooling medium instead of water. They work by using fans to draw ambient air over the chiller’s condenser coils, which removes heat from the refrigerant and transfers it to the air. The heated air is then vented outside, while the cooled refrigerant is circulated back through the chiller to cool the process equipment.

Advantages of Air-Cooled Chillers

Lower installation and maintenance costs: Air-cooled chillers don’t require the installation of a cooling tower or a water supply line, which significantly reduces the cost of installation. They also require less maintenance than water-cooled chillers, as there are no water treatment chemicals or filters to replace.

2. Energy efficiency: Air-cooled chillers are more energy-efficient than water-cooled chillers because they don’t have to pump water to and from the cooling tower, which requires a lot of energy. They also don’t require a separate condenser water pump, which further reduces energy consumption.

3. Space-saving: Air-cooled chillers take up less space than water-cooled chillers because they don’t require a cooling tower or a water supply line. This is particularly beneficial in areas where space is limited.

Disadvantages of Air-Cooled Chillers

1. Higher operating costs: Air-cooled chillers have higher operating costs than water-cooled chillers because they require more energy to remove the same amount of heat. This is because air is not as efficient a heat transfer medium as water.
2. Reduced efficiency in high temperatures: Air-cooled chillers are less efficient in high temperatures because the ambient air temperature affects the cooling efficiency. As the air temperature rises, the chiller has to work harder to remove heat, which increases energy consumption.

In summary, air-cooled chillers are a cost-effective and energy-efficient alternative to water-cooled chillers. They offer lower installation and maintenance costs, energy efficiency, and space-saving benefits. However, they do have higher operating costs and reduced efficiency in high temperatures. Ultimately, the choice between air-cooled and water-cooled chillers depends on the specific needs of the application and the available resources.

I hope this article provides some helpful information about air-cooled chillers and how they compare to water-cooled chillers. If you have any further questions or would like to learn more, feel free to contact a reputable chiller manufacturer like Reynold India.

Air-Cooled Chillers: A Comprehensive Guide to Their Features and Benefits

Air-cooled chillers are an essential component in many industrial and commercial applications. They provide a reliable and energy-efficient cooling solution for a variety of processes. Unlike water-cooled chillers, air-cooled chillers don't require a constant water supply, making them a more flexible option. In this blog, we'll explore the features and benefits of the best air-cooled chillers and the auxiliary equipment needed to maximize their performance.

Features of Air-Cooled Chillers

An air-cooled chiller is a refrigeration system that uses ambient air to cool the refrigerant. The essential components of an air-cooled chiller include a compressor, condenser, and evaporator. The compressor compresses the refrigerant gas, which then flows through the condenser. The condenser transfers the heat from the refrigerant to the ambient air, and the refrigerant then flows to the evaporator. In the evaporator, the refrigerant absorbs heat from the process being cooled and returns to the compressor to repeat the cycle.

Air-cooled chillers are available in various sizes and configurations, with capacities ranging from a few tons to hundreds of tons. They can be used in various applications, including data centers, pharmaceuticals, food processing, and manufacturing.

Benefits of Air-Cooled Chillers

1. Energy Efficiency

Air-cooled chillers are highly energy-efficient compared to their water-cooled counterparts. They use less energy to operate and don't require a constant water supply, which helps reduce water usage and costs.

2. Easy Maintenance

Air-cooled chillers are easy to maintain as they don't have complex water piping systems or cooling towers. This makes them a more cost-effective option in terms of maintenance.

3. Flexibility

Air-cooled chillers are more flexible as they can be placed anywhere, indoors or outdoors. This makes them an ideal option for buildings or sites where water availability is limited or restricted.

4. Cost-Effective

Air-cooled chillers are less expensive to install than water-cooled chillers as they don't require additional water piping or cooling towers. They also have a lower operating cost, making them a cost-effective solution for many applications.

Auxiliary Equipment for Air-Cooled Chillers

1. Air-Cooled Condenser Fans

Air-cooled chillers rely on air-cooled condenser fans to transfer heat from the refrigerant to the ambient air. These fans are essential for the proper operation of the chiller and must be regularly maintained to ensure optimal performance.

2. Water Treatment Systems

Although air-cooled chillers don't require a constant water supply, they still need to be treated to prevent the buildup of scale, rust, and other contaminants. Water treatment systems are essential to maintaining the efficiency and longevity of the chiller.

3. Chiller Control Systems

Chiller control systems monitor and regulate the operation of the chiller to ensure optimal performance. They provide information on the refrigerant's temperature, pressure, and flow rate and can automatically adjust the chiller's operation to maintain the desired temperature.

4. Chiller Pumps

Chiller pumps circulate the chilled water through the system and help maintain a consistent flow rate. They are essential for the proper operation of the chiller and must be properly sized and maintained to ensure optimal performance.

Conclusion

Air-cooled chillers offer a reliable, flexible, and cost-effective solution for a wide range of industrial and commercial applications. They are highly energy-efficient, easy to maintain, and require minimal auxiliary equipment. To maximize the performance of an air-cooled chiller, it's essential to have the right auxiliary equipment in place, including condenser fans, water treatment systems, chiller control systems, and chiller pumps. read more blog

What is a water-cooled chiller system?

 A water-cooled chiller system is a type of air conditioning system that removes heat from a building or industrial process and transfers it to a separate water-based system, which then disperses the heat into the atmosphere.

The process is accomplished by circulating a refrigerant fluid through a series of coils and using a water-cooled condenser to reject the heat absorbed by the refrigerant. The water used in the system is typically cooled by an external cooling tower or by a direct connection to a water source such as a lake or river.

Water-cooled chillers are often used in large commercial and industrial applications where the cooling load is high and there is access to a large water source. They are also popular in areas with hot climates where cooling tower water is used to dissipate heat.

Compared to air-cooled chillers, water-cooled systems are typically more energy efficient and have a smaller footprint, but require a dedicated water source and a larger initial investment.

Air Cooled Chillers

During the summer, you must have machines that cool the air. To beat the heat, different kinds of cooling tools have been made. Some chillers use air to cool the water.

Air-cooled chillers use a refrigeration system to take the heat out of the fluid and release it into the air. Air chillers are used to keep things cool in factories. So, a reciprocating air-cooled chiller's main job is to cool the air around it.

• If you purchase air-cooled chillers from a renowned air-cooled scroll chiller manufacturer in India, such as Reynold India, you don’t have to worry about durability and performance.

Air Chillers

 

Understand the Air Chiller Usage and Applications

Air chiller is a technologically driven automated appliance. It works by rotating a fluid, like freshwater, to regulate the temperature. Water serves as both a heat conductor and a chilling fluid in this situation. The refrigeration process balances and adjusts its temperature.


When it comes to the device's function and goal, it is utilized to keep the temperature of different chemical and industrial tools, machinery, and infrastructure at a stable value. It can also be used for air-con in houses, business buildings, enterprises, and industries. An industrial air chiller is a type of refrigeration method that functions in combination with an agency's air distribution system to cool liquids. This type of commercial chiller is made up of four basic components:
• • Expansion valve
• • Compressor
• • An evaporator
• • Condenser
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How Does The Air Chiller Machine Work?

The air chiller works by soaking warm temperatures from the treated liquid. This sort of equipment uses air to chill the coolant and delivers air to the heat exchanger.
The innovation machine is totally mechanized, with a robust quality assurance and surveillance system incorporated in. Panel style, tank, and pipe evaporator coils are used to provide cooling.
The use of a singular twin blower allows for energy efficiency. It comes in a variety of sizes and shapes, as well as excellent and movable versions. You can select a customized design and suitable replacement for your industry requirements. Always consider a top-quality air chiller for your industrial plant. Considering the quality and efficiency in mind, Reynold India is a reliable air chiller manufacturer.

Auxiliary Equipment's

At Reynold India, we provide a comprehensive range of cooling equipment as additional auxiliary components for process cooling systems and industrial chillers. 

Additional auxiliary equipment may include cooling towers, in-line and sidestream filtering options, secondary plate-and-frame or shell-and-tube heat exchangers, industrial and rental-ready digital flow meters, closed-loop pump skids, and digital flow meters. 

This is a partial list of our auxiliary equipment, but it does show some of the items that are most in demand.

For increased longevity, the base frame of our refrigeration units is made of galvanized structural steel that has been hot-dipped. In addition, the machines include coated condenser coils, which contribute to improved performance. 

Concerning the applications of our water-cooled process chillers, we have options for condenser tubes, in addition to shell and tube evaporators made of stainless steel.

Air Cooled Chillers

 While there are many types, capacities, and sustainable refrigerant options for air cooled chillers here at Reynold, India, we have been engineering and building them since 1995. We offer a tailored approach to fit any application, with easy maintenance suited to almost every business type.

Reynold India has been engineering and building air cooled chillers for over 30 years. Whatever your ice production needs, we can customize them for you and offer a customized perspective to suit any purpose.

Commercial and Industrial fraternity rely on Reynold India Air cooled chillers designed to operate competently, provide tremendous outputs, and save energy. The variety of these products makes them perfect for various usages-such as cooling your home during the summer or coolant systems in industrial factories.

Being a foremost Air cooled chillers Manufacturer in India, our goal is to meet your specific cooling needs, and our air-cooled chillers in India use advanced technology that includes:-

• Robust and Holistic turndown
• Compressor with VVR technology
• Rapid loading capacity
• Highly efficient and energy saver
• Build with Advanced Mechanism
• Incorporated water-edge regulator

Features of Reynold India Air Cooled Chiller

Our air cooled chillers are used in many industrial and commercial plants. Various industrial enterprises Buy Air cooled chillers from Reynold, India. Here are some of our Air cooled chillers' features:

• Competent
Obtaining effective function right from all atmospheric cooling pressure, temperature, and environment
• Trustworthy
State-of-the-art technology has +built an internationally acclaimed HVAC spare part and service platform.
• Customized and Flexible
Customize the chiller to work according to your business aspirations

How Do Air Cooled Chillers Work?

• The evaporator, which has a coolant that travels through the heat exchanger flow channel and evaporates, starts the cycle
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• The cooled water running through the coil soaks up the heat during the process. The refrigerant vapor is then drawn from the evaporator by the compressor.
• After that, the compressor transfers the refrigerant gas to the condenser, which heats up and compresses.
• When refrigerant is present inside the condenser coils, it consolidates and distributes its excess temperature to the ambient or cooled liquid.
• After that, the elevated fluid passes via the expansion valve and through the evaporator, where the refrigerant pressure and temperature decrease.
• The refrigerant returns to the chilled water coils and absorbs more heat to finish the perpetual flow.
• An air cooled chiller is one of the most popular ways to cool an air conditioning system. These chillers are easy to keep up with and don't cost as much. It is known that air-cooled devices use more energy than water cooled chillers. Compared to traditional refrigerators that use freon, units that use air to cool are more energy efficient. Because of all of these benefits, they are a good choice for many businesses and industries.
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How Air Cooled Chillers Are Unique From Water Cooled Chillers?

• The core difference between the air cooled chiller and a water cooled chiller is that: Air cooled chiller needs air to operate the cooling process of the condenser while a water-cooled chiller needs water for cooling. Their function is quite equivalent.
• Air-cooled chillers are cost-effective and low in maintenance than any other chillers.
• Unlike other cooled chillers, air cooled chillers don’t demand a cooling tower or condenser water pump for cooling.
• If you purchase air-cooled chillers from a renowned air cooled scroll chiller manufacturer in India, such as Reynold India, you don’t have to worry about durability and performance.